R825D GASOLINE ENGINE
|
FIG.1 Crankcase Assembly(E010) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E010-1 |
90501-Z010110-00A0 |
Cotter Pin |
1 |
E010-2 |
90406-0800-E1A0 |
Large Washer - Grade A |
1 |
E010-3 |
90682-Z130220-00A0 |
Seal, Oil |
1 |
E010-4 |
16061-Z8K0110-00A0 |
Arm, Governor |
1 |
E010-5 |
11310-Z8K0113-0BA0 |
Crankcase Subassembly. |
1 |
E010-6 |
15202-Z130120-0000 |
Sensor, Pressure |
1 |
E010-7 |
11007-Z080110-00A0 |
Bolt, Drain Plug |
2 |
E010-8 |
90412-Z080110-00A0 |
Flat Washer |
2 |
E010-9 |
15220-Z120210-00A0 |
Filter Subassembly, Oil |
1 |
E010-10 |
90682-Z0J0110-00A0 |
Seal, Oil |
1 |
E010-11 |
15208-Z130120-00A0 |
Tube, Oil Filter Installation |
1 |
E010-12 |
90692-Z1X0110-00A0 |
O-Type Rubber Seal Ring |
1 |
E010-13 |
37050-Z8K0110-0001 |
Protector, Oil |
1 |
E010-14 |
90007-0618-A1A0 |
Hexagon Socket Flange Face Bolt |
1 |
E010-15 |
30300-Z8K0110-0001 |
Starting Motor Assembly |
1 |
E010-16 |
90502-1014-00A0 |
Position Pin - Type A |
2 |
E010-17 |
90001-0895-01A0 |
Hexagon Socket Flange Face Bolt
|
2 |
E010-18 |
90408-Z8K0111-00A0 |
Flat Washer - Grade A |
1 |
FIG.2 Crankshaft Assembly(E020) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E020-1 |
13200-Z8K0110-00A0 |
Ring Assy, Piston |
2 |
E020-2 |
13111-Z8K0110-00A0 |
Piston |
2 |
E020-3 |
13010-Z8K0110-00A0 |
Rod, Connecting |
2 |
E020-4 |
13122-Z010110-00A0 |
Clip, Piston Pin |
4 |
E020-5 |
13121-Z8K0110-00A0 |
Pin, Piston |
2 |
E020-6 |
13005-Z8K0110-00A0 |
Bearing Bush |
4 |
E020-7 |
13306-Z8K0110-00A0 |
Washer, Thrust |
1 |
E020-8 |
13300-Z8K0610-00A0 |
Crankshaft Assy. |
1 |
FIG.3 Valve Train Assembly (E030) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E030-1 |
90408-Z1X0210-06A0 |
Flat Washer - Grade A |
1 |
E030-2 |
14200-Z8K0110-00A0 |
Camshaft Assy. |
1 |
E030-3 |
90102-0625-A1A0 |
Hexagon Socket Head Cap Screw |
6 |
E030-4 |
14310-Z8K0110-00A0 |
Rocker Subassembly, Valve |
2 |
E030-5 |
14070-Z8K0110-00A0 |
Lifter Subassembly, Valve |
4 |
E030-6 |
14081-Z8K0110-00A0 |
Tappet, Valve |
4 |
E030-7 |
12105-Z130110-00A0 |
Retainer, Valve Spring |
4 |
E030-8 |
12110-Z8K0111-00A0 |
Valves Set |
2 |
E030-9 |
12101-Z080110-00A0 |
Guide, Seal |
4 |
E030-10 |
12103-Z1X0110-0000 |
Spring, Valve |
4 |
E030-11 |
12112-Z400110-00A0 |
Seat, Valve Spring |
4 |
E030-12 |
12109-Z940110-0000 |
Clamp, Valve Lock |
8 |
FIG.4 Cylinder Head Assembly (E040) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E040-1 |
90007-0620-A1A0 |
Hexagon Socket Flange Face Bolt - Big Series - Grade B |
11 |
E040-2 |
12411-Z8K0210-0BA0 |
Cover, Cylinder Head |
1 |
E040-3 |
12004-Z8K0110-00A0 |
Cylinder Head Cover Gasket |
2 |
E040-4 |
12003-Z1X0110-09A0 |
Cylinder Head Bolt |
12 |
E040-5 |
90203-Z010110-00A0 |
Stud Bolt (Bm=1.5D) |
6 |
E040-6 |
30010-Z120210-00A0 |
Plug, Spark |
2 |
E040-7 |
90007-0608-A1A0 |
Hexagon Socket Flange Face Bolt |
2 |
E040-8 |
19304-Z8K0110-01A0 |
Shroud, Cylinder Body |
1 |
E040-9 |
12140-Z8K0110-0BA0 |
Head Subassembly, Cylinder |
1 |
E040-10 |
12130-Z8K0110-00A0 |
Cylinder Head Gasket Subassembly |
2 |
E040-11 |
90502-Z1X0110-0000 |
Position Pin - Type A |
4 |
E040-12 |
12210-Z8K0110-0BA0 |
Head Subassembly, Right Cylinder |
1 |
E040-13 |
15030-ZCB0210-Q5A0 |
Plug Subassembly, Engine Oil |
1 |
E040-14 |
19305-Z8K0110-01A0 |
Shroud 2, Cylinder Body |
1 |
E040-15 |
12411-Z8K0111-0BA0 |
Cover, Cylinder Head |
1 |
E040-16 |
90007-0622-A1A0 |
Hexagon Socket Flange Face Bolt
|
1 |
E040-17 |
52602-Z8K0110-0101 |
Plate, Fuel Tube Fixing |
1 |
FIG.5 Breather Assembly(E060) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E060-1 |
90007-0625-A1A0 |
Hexagon Socket Flange Face Bolt
|
1 |
E060-2 |
12045-Z240110-00A0 |
Leaf Valve Stop Plate |
1 |
E060-3 |
90103-0410-51A0 |
Cross-Recessed Pan Head Screw |
1 |
E060-4 |
11321-Z8K0111-00A0 |
Breath Sheet |
1 |
E060-5 |
11333-Z8K0110-00A0 |
Plate, Breath Groove Cover |
1 |
E060-6 |
11332-Z8K0110-00A0 |
Gasket, Breath Groove |
1 |
E060-7 |
11331-Z8K0110-00A0 |
Strainer, Breath Groove |
1 |
E060-8 |
17004-Z8K0110-00A0 |
Tube, Breather |
1 |
E060-9 |
90685-Z130210-00A0 |
Pipe Clamp |
2 |
FIG.6 Crankcase Cover Assembly(E090) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E090-1 |
90001-0840-01A0 |
Hexagon Socket Flange Face Bolt |
12 |
E090-2 |
90682-Z0J0110-00A0 |
Seal, Oil |
1 |
E090-3 |
90502-1014-00A0 |
Position Pin - Type A |
2 |
E090-4 |
16400-Z130210-00A0 |
Gear Assy, Governor |
1 |
E090-5 |
11410-Z8K0111-0BA0 |
Cover Subassembly, Crankcase |
1 |
E090-6 |
15020-Z8K0110-01A0 |
Tube, Fueling |
1 |
E090-7 |
11001-Z8K0110-00A0 |
Gasket, Crankcase |
1 |
E090-8 |
15014-Z120111-00A0 |
Oil Dipstick Seal Plug |
1 |
E090-9 |
15010-Z8K0111-Q5A0 |
Dipstick Subassembly, Oil |
1 |
E090-10 |
90007-0614-A1A0 |
Hexagon Socket Flange Face Bolt
|
1 |
FIG.7 Right and Left Cover Assembly(E113) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E113-1 |
19340-Z8K0110-Q2A0 |
Shield,Lower |
1 |
E113-2 |
90007-0612-A1A0 |
Hexagon Socket Flange Face Bolt |
2 |
E113-3 |
19307-Z8K0110-Q2A0 |
Lower Right Shield |
1 |
E113-4 |
53006-Z8K0110-0001 |
Gasket, Rubber |
1 |
E113-5 |
90007-0620-A1A0 |
Hexagon Socket Flange Face Bolt
|
1 |
E113-6 |
90007-0616-A1A0 |
Hexagon Socket Flange Face Bolt |
2 |
FIG.8 Flywheel Assembly(E130) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E130-1 |
13500-Z8K0410-0000 |
Flywheel Assy. |
1 |
E130-2 |
30140-Z8K0310-0001 |
Coil Subassembly, Charge |
1 |
E130-3 |
90001-0630-01A0 |
Hexagon Socket Flange Face Bolt |
2 |
E130-4 |
13515-ZCB0110-01A0 |
Tray, Impeller Setting |
1 |
E130-5 |
19352-Z8K0111-00A0 |
Impeller |
1 |
E130-6 |
90407-Z130120-00A0 |
Large Washer - Grade C |
1 |
E130-7 |
13502-ZCB0110-01A0 |
Bolt, Flywheel |
1 |
FIG.9 Coil Pack Assembly(E140) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E140-1 |
30400-Z8K0110-0001 |
Coil, Ignition |
1 |
E140-2 |
90007-0635-A1A0 |
Hexagon Socket Flange Face Bolt
|
4 |
E140-3 |
30400-Z8K0210-0001 |
Coil, Ignition |
1 |
FIG.11 Front Cover Assembly(E180 |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E180-1 |
30028-Z8K0110-Q2A0 |
Shield, Shroud |
1 |
E180-5 |
19330-Z8K0110-SKA0 |
Shroud Assy. |
1 |
E180-7 |
90103-0410-51A0 |
Cross-Recessed Pan Head Screw |
4 |
E180-8 |
12008-Z8K0111-01A0 |
Lug |
2 |
E180-10 |
90001-0820-01A0 |
Hexagon Socket Flange Face Bolt
|
2 |
E180-12 |
90007-0620-A1A0 |
Hexagon Socket Flange Face Bolt
|
3 |
FIG.12 Fuel Pump Assembly(E190) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E190-1 |
16804-Z8K0110-00A0 |
Hose, Fuel Steam Rubber |
1 |
E190-2 |
11017-Z8K0110-00A0 |
Negative Pressure Pipe |
1 |
E190-3 |
16301-Z8K0110-01A0 |
Support, Gasoline Pump |
1 |
E190-4 |
90007-0618-A1A0 |
Hexagon Socket Flange Face Bolt
|
2 |
E190-5 |
16300-Z8K0111-00A0 |
Pump Assy, Gasoline |
1 |
E190-6 |
90685-D080-0EA0 |
Pipe Clamp |
1 |
E190-7 |
90686-Z120810-00M0 |
Tube, Fuel |
1 |
E190-8 |
16510-Z8K0110-0001 |
Strainer, Fuel |
1 |
E190-9 |
16302-Z130120-00A0 |
Sleeve, Gasoline Pump Rubber |
2 |
E190-10 |
90007-0622-A1A0 |
Hexagon Socket Flange Face Bolt
|
1 |
E190-11 |
90007-0640-A1A0 |
Hexagon Socket Flange Face Bolt
|
1 |
E190-12 |
90685-D095-0EA0 |
Pipe Clamp |
8 |
E190-13 |
90686-Z8K0110-00M0 |
Tube, Fuel |
1 |
E190-14 |
30431-YCM0310-00A0 |
Jacket, Rubber |
1 |
E190-15 |
30431-Z120310-0001 |
Jacket, Rubber |
1 |
E190-16 |
90686-Z3P0110-00M1 |
Tube, Fuel |
1 |
FIG.13 Air Cleaner/ Carburetor Assembly(E200) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E200-1 |
90007-0680-A1A0 |
Hexagon Socket Flange Face Bolt |
2 |
E200-2 |
17112-Z8K0110-00A0 |
Tube, Air Cleaner Connecting |
1 |
E200-3 |
16100-Z8K0110-00A0 |
Carburetor Assy. |
1 |
E200-4 |
17001-Z1X0110-0000 |
Air Cleaner Seal Gasket |
1 |
E200-5 |
17140-Z8K0110-Q2A0 |
Air Cleaner Elbow Subassembly 1 |
1 |
E200-6 |
12510-Z8K0110-0001 |
Tube, Intake |
1 |
E200-7 |
17101-Z8K0110-Q2A0 |
Air Cleaner Case |
1 |
E200-8 |
17150-Z1X0110-00A0 |
Air Cleaner Element Assembly |
1 |
E200-9 |
17104-Z8K0110-Q2A0 |
Cover, Air Cleaner Case |
1 |
E200-10 |
90007-06B0-A1A0 |
Hexagon Socket Flange Face Bolt |
2 |
E200-11 |
90001-0840-01A0 |
Hexagon Socket Flange Face Bolt
|
4 |
E200-12 |
17002-Z1X0110-0000 |
Gasket, Inlet |
2 |
E200-13 |
90007-0620-A1A0 |
Hexagon Socket Flange Face Bolt |
3 |
E200-14 |
16001-Z130210-00A0 |
Carburetor Seal Gasket |
1 |
E200-15 |
90007-0616-A1A0 |
Hexagon Socket Flange Face Bolt
|
3 |
E200-16 |
16804-Y4D0310-0000 |
Hose, Fuel Steam Rubber |
1 |
E200-17 |
90686-Z030310-00M1 |
Tube, Fuel |
1 |
E200-19 |
90805-Z8K0110-0000 |
Connection Cables |
1 |
FIG.14 Throttle Control Assembly(E210) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E210-1 |
16520-Z130120-00A0 |
Control Assy, Throttle |
1 |
E210-2 |
90007-0616-A1A0 |
Bolt |
2 |
E210-3 |
16063-Z130210-00A0 |
Spring, Governor |
1 |
E210-4 |
16236-Z130210-00A0 |
Spring, Choke Return |
2 |
E210-5 |
16063-Z8K0210-01A0 |
Spring, Governor |
1 |
E210-6 |
90305-0600-31A0 |
Hexagon Nut With Flange |
1 |
E210-7 |
16072-Z010110-01A0 |
Bolt, Governor Support |
1 |
E210-8 |
16071-Z130110-00A0 |
Governor Bracket |
1 |
E210-9 |
16062-Z8K0110-01A0 |
Rod, Governeor |
1 |
E210-10 |
16012-Z120210-00A0 |
Spring, Throttle Valve Returning |
1 |
E210-11 |
16123-Z8K0110-01A0 |
Choke Pull Rod |
1 |
E210-12 |
16011-Z130120-00A0 |
Clip, Choke Rod |
1 |
FIG.15 Oil Pump System(E230) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E230-1 |
15211-Z8K0110-00A0 |
Strainer, Oil |
1 |
E230-2 |
90543-9500-00A0 |
Ball, Steel |
1 |
E230-3 |
15161-Z130310-00A0 |
Spring, Pressure Relief Valve |
1 |
E230-4 |
15100-Z8K0110-00A0 |
Pump Assy, Oil |
1 |
E230-5 |
15141-Z8K0110-00A0 |
Cover, Oil Pump |
1 |
E230-6 |
90007-0632-A1A0 |
Hexagon Socket Flange Face Bolt |
2 |
E230-7 |
90007-0616-A1A0 |
Hexagon Socket Flange Face Bolt
|
3 |
E230-8 |
15105-Z8K0110-00A0 |
Gear, Oil Pump Driven |
1 |
E230-9 |
15111HZ8K0110-01A0 |
Tube, Suction Oil |
1 |
E230-10 |
90575-0900-06A0 |
Split Washer |
1 |
E230-11 |
90692-Z120210-00A0 |
O-Type Rubber Seal Ring |
1 |
E230-12 |
90502-0810-00A0 |
Position Pin - Type A |
2 |
FIG.16 Oil Cooling System(E240) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E240-1 |
90007-0622-A1A0 |
Hexagon Socket Flange Face Bolt |
2 |
E240-2 |
19100-Z8K0110-00A0 |
Radiator Assy. |
1 |
E240-3 |
90685-D180-0EA0 |
Pipe Clamp |
4 |
E240-4 |
19111-Z8K0110-00A0 |
Pipe, Cooling |
1 |
E240-5 |
90689-Z1X0110-00A0 |
Joint, Fuel Tube |
2 |
E240-6 |
90408-Z010110-00A0 |
Flat Washer - Grade A |
2 |
E240-7 |
19346-Z8K0110-01A0 |
Lug, Radiator |
1 |
E240-8 |
19111-Z8K0210-00A0 |
Pipe, Cooling |
1 |
E240-9 |
90007-0618-A1A0 |
Hexagon Socket Flange Face Bolt |
2 |
FIG.17 Voltage Regulator(E250) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E250-1 |
90007-0616-A1A0 |
Hexagon Socket Flange Face Bolt |
3 |
E250-2 |
30051-Z8K0110-01A0 |
Voltage Regulator Fixed Support |
1 |
E250-3 |
30060-Z8K0610-0001 |
Regulator, Voltage |
1 |
E250-4 |
90001-0616-01A0 |
Hexagon Socket Flange Face Bolt |
2 |
FIG.18 Muffler Assy.(E260) |
 |
REF.NO. |
PART NO |
DESCRIPTION |
Q'TY |
E260-1 |
18001-Z8K0110-00A0 |
Gasket, Exhaust Outlet |
4 |
E260-2 |
90314-Z130120-00A0 |
Acorn Hexagon Nuts |
4 |