Rato 825cc Part Diagrams and Lists

R825D GASOLINE ENGINE

FIG.1 Crankcase Assembly(E010)
REF.NO. PART NO DESCRIPTION Q'TY
E010-1 90501-Z010110-00A0 Cotter Pin 1
E010-2 90406-0800-E1A0 Large Washer - Grade A 1
E010-3 90682-Z130220-00A0 Seal, Oil 1
E010-4 16061-Z8K0110-00A0 Arm, Governor 1
E010-5 11310-Z8K0113-0BA0 Crankcase Subassembly. 1
E010-6 15202-Z130120-0000 Sensor, Pressure 1
E010-7 11007-Z080110-00A0 Bolt, Drain Plug 2
E010-8 90412-Z080110-00A0 Flat Washer 2
E010-9 15220-Z120210-00A0 Filter Subassembly, Oil 1
E010-10 90682-Z0J0110-00A0 Seal, Oil 1
E010-11 15208-Z130120-00A0 Tube, Oil Filter Installation 1
E010-12 90692-Z1X0110-00A0 O-Type Rubber Seal Ring 1
E010-13 37050-Z8K0110-0001 Protector, Oil 1
E010-14 90007-0618-A1A0 Hexagon Socket Flange Face Bolt 1
E010-15 30300-Z8K0110-0001 Starting Motor Assembly 1
E010-16 90502-1014-00A0 Position Pin - Type A 2
E010-17 90001-0895-01A0 Hexagon Socket Flange Face Bolt 
2
E010-18 90408-Z8K0111-00A0 Flat Washer - Grade A 1
FIG.2 Crankshaft Assembly(E020)
REF.NO. PART NO DESCRIPTION Q'TY
E020-1 13200-Z8K0110-00A0 Ring Assy, Piston 2
E020-2 13111-Z8K0110-00A0 Piston 2
E020-3 13010-Z8K0110-00A0 Rod, Connecting 2
E020-4 13122-Z010110-00A0 Clip, Piston Pin 4
E020-5 13121-Z8K0110-00A0 Pin, Piston 2
E020-6 13005-Z8K0110-00A0 Bearing Bush 4
E020-7 13306-Z8K0110-00A0 Washer, Thrust 1
E020-8 13300-Z8K0610-00A0 Crankshaft Assy. 1
FIG.3 Valve Train Assembly (E030)
REF.NO. PART NO DESCRIPTION Q'TY
E030-1 90408-Z1X0210-06A0 Flat Washer - Grade A 1
E030-2 14200-Z8K0110-00A0 Camshaft Assy. 1
E030-3 90102-0625-A1A0 Hexagon Socket Head Cap Screw 6
E030-4 14310-Z8K0110-00A0 Rocker Subassembly, Valve 2
E030-5 14070-Z8K0110-00A0 Lifter Subassembly, Valve 4
E030-6 14081-Z8K0110-00A0 Tappet, Valve 4
E030-7 12105-Z130110-00A0 Retainer, Valve Spring 4
E030-8 12110-Z8K0111-00A0 Valves Set 2
E030-9 12101-Z080110-00A0 Guide, Seal 4
E030-10 12103-Z1X0110-0000 Spring, Valve 4
E030-11 12112-Z400110-00A0 Seat, Valve Spring 4
E030-12 12109-Z940110-0000 Clamp, Valve Lock 8
FIG.4 Cylinder Head Assembly (E040)
REF.NO. PART NO DESCRIPTION Q'TY
E040-1 90007-0620-A1A0 Hexagon Socket Flange Face Bolt - Big Series - Grade B 11
E040-2 12411-Z8K0210-0BA0 Cover, Cylinder Head 1
E040-3 12004-Z8K0110-00A0 Cylinder Head Cover Gasket 2
E040-4 12003-Z1X0110-09A0 Cylinder Head Bolt 12
E040-5 90203-Z010110-00A0 Stud Bolt (Bm=1.5D) 6
E040-6 30010-Z120210-00A0 Plug, Spark 2
E040-7 90007-0608-A1A0 Hexagon Socket Flange Face Bolt 2
E040-8 19304-Z8K0110-01A0 Shroud, Cylinder Body 1
E040-9 12140-Z8K0110-0BA0 Head Subassembly, Cylinder 1
E040-10 12130-Z8K0110-00A0 Cylinder Head Gasket Subassembly 2
E040-11 90502-Z1X0110-0000 Position Pin - Type A 4
E040-12 12210-Z8K0110-0BA0 Head Subassembly, Right Cylinder 1
E040-13 15030-ZCB0210-Q5A0 Plug Subassembly, Engine Oil 1
E040-14 19305-Z8K0110-01A0 Shroud 2, Cylinder Body 1
E040-15 12411-Z8K0111-0BA0 Cover, Cylinder Head 1
E040-16 90007-0622-A1A0 Hexagon Socket Flange Face Bolt 
1
E040-17 52602-Z8K0110-0101 Plate, Fuel Tube Fixing 1
FIG.5 Breather Assembly(E060)
REF.NO. PART NO DESCRIPTION Q'TY
E060-1 90007-0625-A1A0 Hexagon Socket Flange Face Bolt 
1
E060-2 12045-Z240110-00A0 Leaf Valve Stop Plate 1
E060-3 90103-0410-51A0 Cross-Recessed Pan Head Screw 1
E060-4 11321-Z8K0111-00A0 Breath Sheet 1
E060-5 11333-Z8K0110-00A0 Plate, Breath Groove Cover 1
E060-6 11332-Z8K0110-00A0 Gasket, Breath Groove 1
E060-7 11331-Z8K0110-00A0 Strainer, Breath Groove 1
E060-8 17004-Z8K0110-00A0 Tube, Breather 1
E060-9 90685-Z130210-00A0 Pipe Clamp 2
FIG.6 Crankcase Cover Assembly(E090)
REF.NO. PART NO DESCRIPTION Q'TY
E090-1 90001-0840-01A0 Hexagon Socket Flange Face Bolt 12
E090-2 90682-Z0J0110-00A0 Seal, Oil 1
E090-3 90502-1014-00A0 Position Pin - Type A 2
E090-4 16400-Z130210-00A0 Gear Assy, Governor 1
E090-5 11410-Z8K0111-0BA0 Cover Subassembly, Crankcase 1
E090-6 15020-Z8K0110-01A0 Tube, Fueling 1
E090-7 11001-Z8K0110-00A0 Gasket, Crankcase 1
E090-8 15014-Z120111-00A0 Oil Dipstick Seal Plug 1
E090-9 15010-Z8K0111-Q5A0 Dipstick Subassembly, Oil 1
E090-10 90007-0614-A1A0 Hexagon Socket Flange Face Bolt 
1
FIG.7 Right and Left Cover Assembly(E113)
REF.NO. PART NO DESCRIPTION Q'TY
E113-1 19340-Z8K0110-Q2A0 Shield,Lower 1
E113-2 90007-0612-A1A0 Hexagon Socket Flange Face Bolt 2
E113-3 19307-Z8K0110-Q2A0 Lower Right Shield 1
E113-4 53006-Z8K0110-0001 Gasket, Rubber 1
E113-5 90007-0620-A1A0 Hexagon Socket Flange Face Bolt 
1
E113-6 90007-0616-A1A0 Hexagon Socket Flange Face Bolt 2
FIG.8 Flywheel Assembly(E130)
REF.NO. PART NO DESCRIPTION Q'TY
E130-1 13500-Z8K0410-0000 Flywheel Assy. 1
E130-2 30140-Z8K0310-0001 Coil Subassembly, Charge 1
E130-3 90001-0630-01A0 Hexagon Socket Flange Face Bolt 2
E130-4 13515-ZCB0110-01A0 Tray, Impeller Setting 1
E130-5 19352-Z8K0111-00A0 Impeller 1
E130-6 90407-Z130120-00A0 Large Washer - Grade C 1
E130-7 13502-ZCB0110-01A0 Bolt, Flywheel 1
FIG.9 Coil Pack Assembly(E140)
REF.NO. PART NO DESCRIPTION Q'TY
E140-1 30400-Z8K0110-0001 Coil, Ignition 1
E140-2 90007-0635-A1A0 Hexagon Socket Flange Face Bolt 
4
E140-3 30400-Z8K0210-0001 Coil, Ignition 1
FIG.11 Front Cover Assembly(E180
REF.NO. PART NO DESCRIPTION Q'TY
E180-1 30028-Z8K0110-Q2A0 Shield, Shroud 1
E180-5 19330-Z8K0110-SKA0 Shroud Assy. 1
E180-7 90103-0410-51A0 Cross-Recessed Pan Head Screw 4
E180-8 12008-Z8K0111-01A0 Lug 2
E180-10 90001-0820-01A0 Hexagon Socket Flange Face Bolt 
2
E180-12 90007-0620-A1A0 Hexagon Socket Flange Face Bolt 
3
FIG.12 Fuel Pump Assembly(E190)
REF.NO. PART NO DESCRIPTION Q'TY
E190-1 16804-Z8K0110-00A0 Hose, Fuel Steam Rubber 1
E190-2 11017-Z8K0110-00A0 Negative Pressure Pipe 1
E190-3 16301-Z8K0110-01A0 Support, Gasoline Pump 1
E190-4 90007-0618-A1A0 Hexagon Socket Flange Face Bolt 
2
E190-5 16300-Z8K0111-00A0 Pump Assy, Gasoline 1
E190-6 90685-D080-0EA0 Pipe Clamp 1
E190-7 90686-Z120810-00M0 Tube, Fuel 1
E190-8 16510-Z8K0110-0001 Strainer, Fuel 1
E190-9 16302-Z130120-00A0 Sleeve, Gasoline Pump Rubber 2
E190-10 90007-0622-A1A0 Hexagon Socket Flange Face Bolt 
1
E190-11 90007-0640-A1A0 Hexagon Socket Flange Face Bolt 
1
E190-12 90685-D095-0EA0 Pipe Clamp 8
E190-13 90686-Z8K0110-00M0 Tube, Fuel 1
E190-14 30431-YCM0310-00A0 Jacket, Rubber 1
E190-15 30431-Z120310-0001 Jacket, Rubber 1
E190-16 90686-Z3P0110-00M1 Tube, Fuel 1
FIG.13 Air Cleaner/ Carburetor Assembly(E200)
REF.NO. PART NO DESCRIPTION Q'TY
E200-1 90007-0680-A1A0 Hexagon Socket Flange Face Bolt 2
E200-2 17112-Z8K0110-00A0 Tube, Air Cleaner Connecting 1
E200-3 16100-Z8K0110-00A0 Carburetor Assy. 1
E200-4 17001-Z1X0110-0000 Air Cleaner Seal Gasket 1
E200-5 17140-Z8K0110-Q2A0 Air Cleaner Elbow Subassembly 1 1
E200-6 12510-Z8K0110-0001 Tube, Intake 1
E200-7 17101-Z8K0110-Q2A0 Air Cleaner Case 1
E200-8 17150-Z1X0110-00A0 Air Cleaner Element Assembly 1
E200-9 17104-Z8K0110-Q2A0 Cover, Air Cleaner Case 1
E200-10 90007-06B0-A1A0 Hexagon Socket Flange Face Bolt 2
E200-11 90001-0840-01A0 Hexagon Socket Flange Face Bolt 
4
E200-12 17002-Z1X0110-0000 Gasket, Inlet 2
E200-13 90007-0620-A1A0 Hexagon Socket Flange Face Bolt 3
E200-14 16001-Z130210-00A0 Carburetor Seal Gasket 1
E200-15 90007-0616-A1A0 Hexagon Socket Flange Face Bolt 
3
E200-16 16804-Y4D0310-0000 Hose, Fuel Steam Rubber 1
E200-17 90686-Z030310-00M1 Tube, Fuel 1
E200-19 90805-Z8K0110-0000 Connection Cables 1
FIG.14 Throttle Control Assembly(E210)
REF.NO. PART NO DESCRIPTION Q'TY
E210-1 16520-Z130120-00A0 Control Assy, Throttle 1
E210-2 90007-0616-A1A0 Bolt 2
E210-3 16063-Z130210-00A0 Spring, Governor 1
E210-4 16236-Z130210-00A0 Spring, Choke Return 2
E210-5 16063-Z8K0210-01A0 Spring, Governor 1
E210-6 90305-0600-31A0 Hexagon Nut With Flange 1
E210-7 16072-Z010110-01A0 Bolt, Governor Support 1
E210-8 16071-Z130110-00A0 Governor Bracket 1
E210-9 16062-Z8K0110-01A0 Rod, Governeor 1
E210-10 16012-Z120210-00A0 Spring, Throttle Valve Returning 1
E210-11 16123-Z8K0110-01A0 Choke Pull Rod 1
E210-12 16011-Z130120-00A0 Clip, Choke Rod 1
FIG.15 Oil Pump System(E230)
REF.NO. PART NO DESCRIPTION Q'TY
E230-1 15211-Z8K0110-00A0 Strainer, Oil 1
E230-2 90543-9500-00A0 Ball, Steel 1
E230-3 15161-Z130310-00A0 Spring, Pressure Relief Valve 1
E230-4 15100-Z8K0110-00A0 Pump Assy, Oil 1
E230-5 15141-Z8K0110-00A0 Cover, Oil Pump 1
E230-6 90007-0632-A1A0 Hexagon Socket Flange Face Bolt 2
E230-7 90007-0616-A1A0 Hexagon Socket Flange Face Bolt 
3
E230-8 15105-Z8K0110-00A0 Gear, Oil Pump Driven 1
E230-9 15111HZ8K0110-01A0 Tube, Suction Oil 1
E230-10 90575-0900-06A0 Split Washer 1
E230-11 90692-Z120210-00A0 O-Type Rubber Seal Ring 1
E230-12 90502-0810-00A0 Position Pin - Type A 2
FIG.16 Oil Cooling System(E240)
REF.NO. PART NO DESCRIPTION Q'TY
E240-1 90007-0622-A1A0 Hexagon Socket Flange Face Bolt 2
E240-2 19100-Z8K0110-00A0 Radiator Assy. 1
E240-3 90685-D180-0EA0 Pipe Clamp 4
E240-4 19111-Z8K0110-00A0 Pipe, Cooling 1
E240-5 90689-Z1X0110-00A0 Joint, Fuel Tube 2
E240-6 90408-Z010110-00A0 Flat Washer - Grade A 2
E240-7 19346-Z8K0110-01A0 Lug, Radiator 1
E240-8 19111-Z8K0210-00A0 Pipe, Cooling 1
E240-9 90007-0618-A1A0 Hexagon Socket Flange Face Bolt 2
FIG.17 Voltage Regulator(E250)
REF.NO. PART NO DESCRIPTION Q'TY
E250-1 90007-0616-A1A0 Hexagon Socket Flange Face Bolt 3
E250-2 30051-Z8K0110-01A0 Voltage Regulator Fixed Support 1
E250-3 30060-Z8K0610-0001 Regulator, Voltage 1
E250-4 90001-0616-01A0 Hexagon Socket Flange Face Bolt 2
FIG.18 Muffler Assy.(E260)
REF.NO. PART NO DESCRIPTION Q'TY
E260-1 18001-Z8K0110-00A0 Gasket, Exhaust Outlet 4
E260-2 90314-Z130120-00A0 Acorn Hexagon Nuts 4